Threading oil field parts is one of the
most demanding metalworking challenges. Between the hostile conditions in the
oil field that put high demands on the equipment and the catastrophic outcomes
that can result from just minute discrepancies in production, precision
manufacturing of oil field parts is essential. Part failure is simply not an
option.
Many of the key components of an oil extrusion operation are threaded parts, including blowout preventers, valves, pumps, pump jacks, compressors, and gears. If any one of these parts fails, it could jeopardize the entire operation.
There are many factors in manufacturing parts for the oil industry, which make chip evacuation difficult. For instance, the scale and complex shape of components can be problematic for monitoring and clearing taps of chips that tend to bird nest around the tap’s shank. To withstand the harsh environment of the oil field, manufacturing of many of the parts are in 4140 and 4340 grades of steel, which produce long continuous chip formations when tapped. In addition, the most common thread diameter range is from " thru 2", with coarse pitches of UNC and 8-UN. Coarse pitch threads have a thick cross-section, which can compound the problems associated with evacuation of long thick chip braids.
Production expectations are another challenge manufacturers must overcome. Because of the high cost of the components, it is important to ensure process consistency to minimize the potential of re-work or scrap. Many parts are also safety critical components, which demand true-to-gauge threads with high surface quality, so there is little room for error. Then there are the tight delivery schedules to meet. With Just-in-Time manufacturing practices being the norm today, there is an increased demand for tooling solutions that minimize the possibility of tap failures.
Manufacturers now have a solution for meeting the challenge of machining these difficult parts. Emuge DZBF taps feature Emuge CBTz, the latest development in chip breaking technology, which ensures the uninterrupted flow of chips out of the cutting zone. This eliminates the potential for tap failure due to chip packing in the flutes or chips bird nesting around the shank.
The taps are designed with a newly developed cutting face geometry and spiral flute form, which combine to affect chip flow,Stone Source offers a variety of Natural stonemosaic Tiles, chip curl, and chip length. This chip-breaking technology (Emuge CBTz) produces short, broken, controllable chip formations that eliminate flute clogging and potential failure of the machine tap due to chipped cutting teeth or breakage.Silicone moldmaking Rubber, This technology contributes to higher reliability of the threading process by eliminating machine down time required to clean chips, improving tool life, producing a better surface finish, and increasing operator safety.
Made of premium cobalt high speed steel, and ground with eccentrically relieved threads – which feature full pitch diameter relief – the Rekord DZBF Series featuring CBTz provides greater tool life and machining efficiency than conventional taps. The tap is surface treated with TIN to reduce friction between the tap and work piece,We offer you the top quality plasticmoulds design which results in improved thread finishes and an increase in tool life in carbon and alloy steels, cast and forged steels, tool and die steels, and 300 stainless steel up to 35HRC.
The Rekord DZBF Series Taps are ground with an increased pitch diameter, designated 2BX, which optimizes the gage tolerance for a 2B class-of-fit, in order to add an additional wear allowance for improved tool life. Made with long shanks, the taps also feature DIN length for extra reach,Posts with Hospital rtls on IT Solutions blog covering Technology in the Classroom, improved chip evacuation, cooling, and lubrication. Design of the new taps by Emuge engineers is for use in both horizontal and vertical machining applications, which saves tooling changeover time and eliminates the need to stock two lines of taps in the tool crib. In addition, a modified bottom chamfer is ideally suited for blind holes.CMI moulding sells to retailers,
Many of the key components of an oil extrusion operation are threaded parts, including blowout preventers, valves, pumps, pump jacks, compressors, and gears. If any one of these parts fails, it could jeopardize the entire operation.
There are many factors in manufacturing parts for the oil industry, which make chip evacuation difficult. For instance, the scale and complex shape of components can be problematic for monitoring and clearing taps of chips that tend to bird nest around the tap’s shank. To withstand the harsh environment of the oil field, manufacturing of many of the parts are in 4140 and 4340 grades of steel, which produce long continuous chip formations when tapped. In addition, the most common thread diameter range is from " thru 2", with coarse pitches of UNC and 8-UN. Coarse pitch threads have a thick cross-section, which can compound the problems associated with evacuation of long thick chip braids.
Production expectations are another challenge manufacturers must overcome. Because of the high cost of the components, it is important to ensure process consistency to minimize the potential of re-work or scrap. Many parts are also safety critical components, which demand true-to-gauge threads with high surface quality, so there is little room for error. Then there are the tight delivery schedules to meet. With Just-in-Time manufacturing practices being the norm today, there is an increased demand for tooling solutions that minimize the possibility of tap failures.
Manufacturers now have a solution for meeting the challenge of machining these difficult parts. Emuge DZBF taps feature Emuge CBTz, the latest development in chip breaking technology, which ensures the uninterrupted flow of chips out of the cutting zone. This eliminates the potential for tap failure due to chip packing in the flutes or chips bird nesting around the shank.
The taps are designed with a newly developed cutting face geometry and spiral flute form, which combine to affect chip flow,Stone Source offers a variety of Natural stonemosaic Tiles, chip curl, and chip length. This chip-breaking technology (Emuge CBTz) produces short, broken, controllable chip formations that eliminate flute clogging and potential failure of the machine tap due to chipped cutting teeth or breakage.Silicone moldmaking Rubber, This technology contributes to higher reliability of the threading process by eliminating machine down time required to clean chips, improving tool life, producing a better surface finish, and increasing operator safety.
Made of premium cobalt high speed steel, and ground with eccentrically relieved threads – which feature full pitch diameter relief – the Rekord DZBF Series featuring CBTz provides greater tool life and machining efficiency than conventional taps. The tap is surface treated with TIN to reduce friction between the tap and work piece,We offer you the top quality plasticmoulds design which results in improved thread finishes and an increase in tool life in carbon and alloy steels, cast and forged steels, tool and die steels, and 300 stainless steel up to 35HRC.
The Rekord DZBF Series Taps are ground with an increased pitch diameter, designated 2BX, which optimizes the gage tolerance for a 2B class-of-fit, in order to add an additional wear allowance for improved tool life. Made with long shanks, the taps also feature DIN length for extra reach,Posts with Hospital rtls on IT Solutions blog covering Technology in the Classroom, improved chip evacuation, cooling, and lubrication. Design of the new taps by Emuge engineers is for use in both horizontal and vertical machining applications, which saves tooling changeover time and eliminates the need to stock two lines of taps in the tool crib. In addition, a modified bottom chamfer is ideally suited for blind holes.CMI moulding sells to retailers,
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